
40mm Width | 85-264Vac Universal Input | DC OK Relay 30V/1A | Class I Div 2 HazLoc T4 | CC Overload 150% | 88% Eff | Heavy Industrial EMC | UL508/BIS | 3-Year
The MDR-40 series is a platform shift from the 22.5mm MDR-10/20 to a 40mm 40W form factor with three major upgrades: (1) DC OK relay dry contact (30V/1A) replaces the active sourcing signal; (2) Class I Division 2 Hazardous Locations T4 certification; and (3) EN61000-6-2 heavy industrial immunity vs light industrial on 10/20. The voltage lineup changes too: 15V is dropped; 48V is added.
The MDR-40 accepts universal 85~264Vac input (120~370Vdc) with 1.1A/115V, 0.7A/230V AC current and 30A/115V, 60A/230V inrush. Four voltages: 5V (6A/30W), 12V (3.33A/40W), 24V (1.7A/40.8W), and 48V (0.83A/39.8W). The 5V model is rated at 30W due to thermal limits. Wide voltage adjust ranges: 5~6V, 12~15V, 24~30V, and 48~56V. Efficiency ranges from 78% at 5V to 88% at 24V/48V. Hold-up is 50ms at 230Vac. No-load is <0.75W.
The DC OK relay is the headline upgrade: a dry contact (normally closed when output is healthy, opens on fault) rated 30V/1A. This is fundamentally more useful for PLC/SCADA integration than the MDR-10/20's active sourcing signal -- it directly feeds a PLC discrete input with no level-matching circuit. The overload protection remains CC limiting at 105~150% with auto-recovery, ideal for motor starts. OVP triggers output shutdown requiring restart.
Safety certifications are the strongest in the MDR family: UL508, UL62368-1, TUV BS EN/EN62368-1, Class I Div 2 Groups A/B/C/D HazLoc T4, EAC, BSMI, AS/NZS 60950.1, and BIS IS13252 (except 48V). EMC is Class B emissions with EN61000-6-2 heavy industrial immunity. At 40x90x100mm and 300g with 42 units per carton. 3-year warranty with 100% burn-in.
Wide voltage adjust. DC OK relay: dry contact, NC when healthy, opens on fault (30V/1A resistive). 5V=30W; BIS excl 48V.
| Parameter | MDR-40-5 | MDR-40-12 | MDR-40-24 | MDR-40-48 |
|---|---|---|---|---|
| DC Output Voltage | 5V | 12V | 24V | 48V |
| Rated Current | 6A | 3.33A | 1.7A | 0.83A |
| Rated Power | 30W | 40W | 40.8W | 39.8W |
| Ripple & Noise | 80mVp-p | 120mVp-p | 150mVp-p | 200mVp-p |
| Voltage Adj Range | 5~6V | 12~15V | 24~30V | 48~56V |
| Voltage Accuracy | +/-2.0% | +/-1.0% | +/-1.0% | +/-1.0% |
| Efficiency (Typ.) | 78% | 85% | 88% | 88% |
| Overload (CC mode) | 105~150% | 105~150% | 105~150% | 105~150% |
| OVP Threshold | 6.25~7.25V | 15.6~18V | 31.2~36V | 57.6~64.8V |
| DC OK Signal | Relay dry contact, NC (closed=OK, open=fault). Max 30V/1A resistive load. | |||
| Input Voltage Range | 85~264Vac or 120~370Vdc; 47~63Hz |
| AC Current / Inrush / No-Load | 1.1A/115V, 0.7A/230V | 30A/115V, 60A/230V (cold start) | <0.75W |
| Leakage Current | <1mA / 240Vac |
| Hold-up / Start-up | 50ms/230V, 20ms/115V | 500ms/30ms @ 230V & 115V (cold start) |
| Overload / OVP / SC | 105~150% CC limiting, auto-recovery | OVP: shutdown, restart to recover | SC: auto-recovery |
| DC OK Relay | Dry contact: Normally Closed (contact closed = output OK; contact opens = DC fault / power off). Rated 30V/1A resistive. Directly compatible with PLC discrete inputs. |
| Operating / Storage Temp | -20~+70C (derating curve), 20~90% RH | -40~+85C, 10~95% RH |
| Temp Coefficient / Vibration | +/-0.03%/C (0~50C) | 2G, 10~500Hz, IEC60068-2-6 |
| Altitude | 2,000m (derate 3.5C/1000m above) |
| Safety Standards | UL508, UL62368-1, TUV BS EN/EN62368-1, Class I Div 2 Groups A/B/C/D HazLoc T4, EAC TP TC 004, BSMI CNS14336-1, AS/NZS 60950.1, BIS IS13252 (except 48V) |
| Isolation | I/P-O/P: 3KVac | I/P-FG: 2KVac | O/P-FG: 0.5KVac | All: >100Mohm/500Vdc/25C/70% RH |
| EMC Emissions | BS EN/EN55032(CISPR32) Class B, BS EN/EN61204-3 Class B, EN61000-3-2,-3, CNS13438 Class B, EAC TP TC 020 |
| EMC Immunity | BS EN/EN61000-6-2 Heavy Industrial -- BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN55035; BS EN/EN61204-3; EAC TP TC 020 |
| MTBF / Dimensions / Weight | 2,418.5K hrs (Telcordia SR-332); 301.7K hrs (MIL-HDBK-217F, 25C) | 40 x 90 x 100mm / 0.3kg / 42pcs per carton / 13.6kg |
MDR-10/20 uses an active sourcing output that drives a voltage proportional to the output (e.g. 18~27V for 24V model). This limits drive current to 20~50mA and requires matching voltage levels. MDR-40 uses a passive relay dry contact (NC when healthy, opens on fault) rated 30V/1A -- this is a universal interface: it works with any PLC voltage (5V, 12V, 24V, 48V), draws no power, provides galvanic isolation, and handles higher current for annunciator panels or external relays. The relay closes at power-up and opens on any DC fault or power loss.
Class I Division 2 means the MDR-40 is certified for areas where flammable gases/vapors (Groups A/B/C/D: acetylene, hydrogen, ethylene, propane) are present only under abnormal conditions (not continuously). T4 indicates surface temperature won't exceed 135C. This makes MDR-40 suitable for petrochemical, pharmaceutical, and process industry control panels -- it's the only MDR with this certification. Always install per local electrical code for hazardous areas.
No. The 48V model is explicitly excluded from BIS IS13252 certification. All other models (5V, 12V, 24V) carry BIS certification. If India compliance at 48V is required, contact your MEAN WELL sales representative for alternative 48V certified options.
MDR-40: 40mm (2x width), 40W (2x power), DC OK relay contact (vs active signal), HazLoc T4, heavy industrial EMC, adds 48V (drops 15V), 88% peak efficiency. MDR-20: 22.5mm, 20W/24W, active DC OK 20-50mA, light industrial, no HazLoc, 84% peak. Choose MDR-40 for hazardous areas, PLC relay monitoring, 48V systems, or heavy industrial environments. Choose MDR-20 for 22.5mm ultra-slim, 15V, or lowest cost 20W.
Four voltages with DC OK relay contact and wide adjust. HazLoc T4. BIS not available for 48V.
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