
30mm Ultra-Slim | TS-35 DIN Rail | 12/24/36/48V | 85~305Vac Input | Active PFC PF>0.98 | 94% Efficiency | 200% Peak (240W) | ORing FET | DC OK Relay | Remote ON/OFF | -40~+85C | DNV | SEMI F47 | HazLoc | 5-Year
The XDR-120 series represents the pinnacle of MEAN WELL's 120W DIN rail technology. It achieves 94% efficiency with Active PFC (PF>0.98) in the same 30mm ultra-slim form factor as XDR-75 — a remarkable engineering feat. A game-changing new feature is the built-in ORing FET for reverse voltage protection, making it the first XDR model safe for direct connection to motors and inductive loads without external protection diodes.
With 85~305Vac input, dual-stage 80KHz PFC + 65KHz PWM architecture, and 200% peak power (240W for 5 seconds), the XDR-120 delivers exceptional performance. All 24/36/48V models achieve identical 94% efficiency — a rare level of consistency. The overload protection introduces intelligent hiccup mode below 30% Vo (vs latch on XDR-75), providing safer behavior for sustained fault conditions.
The ORing FET is a standout feature for industrial automation: when powering motors, solenoids, or inductive loads, the back-EMF generated during deceleration cannot flow back into the supply and cause damage. The XDR-120 actively blocks reverse voltages up to 16V (12V model), 35V (24V), 50V (36V), and 63V (48V) — eliminating the need for external protection circuitry.
Full XDR premium features: DC OK relay contact (30Vdc/1A), remote ON/OFF (RC+/RC-: <0.8V=ON, 3.3~5V=OFF), 20ms unified hold-up, conformal coating, 3 terminal types (Screw/LA/PI). DNV Marine, SEMI F47, HazLoc Class I Div 2, IEC61010 certified. Same 30x125.2x116mm chassis. 5-year warranty.
| Parameter | XDR-120-12 | XDR-120-24 | XDR-120-36 | XDR-120-48 |
|---|---|---|---|---|
| DC Output Voltage | 12V | 24V | 36V | 48V |
| Rated Current | 10A | 5A | 3.33A | 2.5A |
| Rated Power | 120W | 120W | 119.9W | 120W |
| Peak Current (5s) | 20A | 10A | 6.66A | 5A |
| Peak Power (5s) | 240W | 240W | 239.8W | 240W |
| Ripple & Noise | 100mV | 100mV | 120mV | 120mV |
| Voltage Adj Range | 12~15V | 24~29V | 36~42V | 48~55V |
| Voltage Accuracy | +/-1.0% | +/-1.0% | +/-1.0% | +/-1.0% |
| Line / Load Reg | 0.5/1.0% | 0.5/1.0% | 0.5/1.0% | 0.5/1.0% |
| Efficiency (Typ.) | 93.5% | 94% | 94% | 94% |
| Input Voltage | 85~305Vac (277Vac compatible); 80~431Vdc. Active PFC: PF>0.98/115V, PF>0.95/230V. <1mA/240V, <1.5mA/277V |
| AC Current / Inrush | 2.3A/115V, 1.2A/230V; Ultra-low inrush: 6A/115V, 10A/230V, 15A/277V cold start |
| No-load / Hold-up | 0.9W remote OFF, 2W remote ON; Hold-up 20ms @ 230V and 115V (unified!) |
| Overload Protection | 105~200% for >5 sec, then CC mode (Vo>30%) or hiccup mode (Vo<30%) — safer than XDR-75 latch |
| Peak Power | 200% rated (240W) for 5 seconds. Transient: 600% Io (12V: 4ms, 24/36/48V: 10ms) |
| ORing FET Protection | Built-in reverse voltage blocking: 12V:<16V, 24V:<35V, 36V:<50V, 48V:<63V. No external diode needed! |
| OVP / OTP | OVP: 12V:16~19 / 24V:30~34 / 36V:43~50 / 48V:57~65V. Shutdown, restart. OTP: shutdown, auto-recovery |
| DC OK / Remote Control | Relay contact 30Vdc/1A, 30Vac/0.5A; RC+/RC-: ON at <0.8V or open, OFF at 3.3~5V |
| Architecture / Terminals | 80KHz PFC + 65KHz PWM dual-stage; Screw / Lever-Actuated LA / Push-In PI |
| Operating Temperature | -40~+85C (full load to +60C; derating above). Humidity 20~95% RH; 5,000m altitude |
| Vibration / OVC | 2G vibration, IEC60068-2-6; OVC III (IEC61558, up to 2,000m) / OVC II (IEC61010/62368, up to 5,000m) |
| Safety Standards | CB IEC62368-1 + IEC61558-1/-2-16 + IEC61010-1/-2-201; TUV EN62368/61558/61010; UL61010 + HazLoc Class I DIV2; CCC; BSMI; EAC; DNV Marine; SEMI F47 |
| Safety Features | I/P-O/P: 4KVac | I/P-FG: 2KVac | O/P-FG: 1.5KVac | O/P-DC OK: 0.5KVac; SELV; conformal coating |
| EMC Emissions | EN55032 Class B, EN61204-3, EN61000-3-2 Class A, EN61000-3-3, CNS15936, KSC 9832 |
| EMC Immunity | EN55035, EN61000-6-2 Heavy Industrial; ESD 15KV air, Surge 4KV L-L/L-FG, EFT 4KV, Magnetic 30A/m |
| MTBF / Dimensions | 1,550.7K hrs (Telcordia); 30x125.2x116mm; 0.595kg / 20pcs / 12.9kg |
The XDR-120 delivers 120W vs 75W (+60%) in the same 30mm chassis. Key upgrades: (1) Active PFC (PF>0.98) — XDR-75 has none; (2) 94% efficiency (vs 91%); (3) ORing FET for reverse voltage protection — unique to XDR-120; (4) 80KHz PFC + 65KHz PWM dual-stage (vs single 65KHz PWM on XDR-75); (5) 20ms unified hold-up at all voltages (vs 16ms/10ms); (6) hiccup mode below 30% Vo (vs latch below 10% Vo on XDR-75); (7) remote ON threshold <0.8V (vs <0.5V). All XDR premium features remain: DC OK relay, 85~305Vac, -40~85C, DNV/ SEMI/HazLoc, 5-year warranty.
The ORing FET is an internal semiconductor switch that blocks reverse current flow. When powering motors, solenoids, or inductive loads, the back-EMF generated during deceleration can feed back into the power supply output and cause damage. The XDR-120's ORing FET automatically blocks this reverse voltage without any external protection diodes. Maximum reverse voltage ratings: 12V: <16V, 24V: <35V, 36V: <50V, 48V: <63V. This is a feature typically found only in much more expensive industrial supplies.
At 120W, Active PFC becomes necessary for EN61000-3-2 harmonic compliance with meaningful power margins. The XDR-75 at 75W sits below the threshold where PFC is mandated. The XDR-120's 80KHz PFC stage achieves PF>0.98 at 115VAC while maintaining 94% overall efficiency — an exceptional combination of power quality and conversion efficiency.
Unlike the XDR-75 which enters a latch mode below 10% Vo, the XDR-120 uses hiccup mode below 30% Vo. Hiccup mode periodically attempts to restart the output. If the fault clears, normal operation resumes automatically. This is safer for sustained fault conditions and more field-friendly — technicians don't need to manually reset after a temporary short circuit.
Yes — specifically designed for it. The combination of ORing FET (blocks motor back-EMF), 200% peak power (handles motor starts), and 600% transient current (handles inrush) makes the XDR-120 exceptionally well-suited for direct motor, solenoid, and actuator connections. This is the primary application where the XDR-120 surpasses both the XDR-75 and all NDR series models.
Select the XDR-120 model. All four feature Active PFC, 94% efficiency, ORing FET, 200% peak power, DC OK relay, remote ON/OFF, and DNV Marine certification.
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